Carrier operating and maintanance Manual del operador Pagina 40

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Rev. __________
Date _________
3.4
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
PROBLEMS ENCOUNTERED WHILE UNIT IS IN TRANSIT
Looseness and rattling a. Loose Hold Down Blocks a. Shim Hold Down Blocks as
of deck required.
WINCH FUNCTIONING IMPROPERLY
Winch screeches during a. Insufficient lubrication a. Lubricate per lube chart
operation
Winch will not pull load a. Free spooling device a. Engage
on deck disengaged
b. Insufficient Relief Valve b. Reset to correct setting
pressure using gauge
c. Sheared keys or broken c. Inspect and replace
chain at coupling
d. Hydraulic pump worn d. Inspect and replace
Cable build-up on one a. Off centered load a. Recenter load if possible
side of spool or other
VALVE BANK FUNCTIONING IMPROPERLY
Valve bypasses oil or a. Insufficient relief valve a. Reset to correct setting using
squeals during all setting gauge
operations b. Broken relief spring b. Inspect and replace
Valve handles stick, b. Broken centering spring b. Inspect, clean or replace
tight or frozen or clogged with dirt at
bottom of spool
Valve leaks at top or a. Defective seals a. Replace
bottom of spools
CYLINDERS FUNCTIONING IMPROPERLY
Cylinders leak oil a. Defective seals or rod a. Inspect and replace
Erratic operation of a. Air in hydraulic system a. Cycle hydraulic system
cylinders 10-15 times to remove air
b. Defective pump (Pulsating) b. Replace if necessary
HYDRAULIC SYSTEM FUNCTIONING IMPROPERLY
Slow Operation a. Low engine RPM a. Speed up engine
b. Low oil level b. Reservoir should be 3/4 full
with cylinders retracted
c. Blocked, restricted or c. Inspect, remove blockage or
collapsed hoses reposition hoses affected
d. Dirty hydraulic oil d. Drain, flush and refill with
clean oil
e. Hydraulic pump worn e. Rebuild or replace
f. Relief valve in valve bank f. 1) Reset to correct pressure
bypassing using gauge
2) Check if relief spring is
broken. Replace if
necessary
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