Carrier 2.4L Manual de usuario Pagina 59

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12. Tighten the 4 M8 crankshaft vibration damper and toothed belt pulley securing bolts. See
TORQUE
SPECIFICATIONS
.
13. Turn crankshaft two rotations in engine direction of rotation until crankshaft is set to TDC No. 1
cylinder again. Again check the position of the tensioning roller indicator. If the right edges of
indicator (A) and (B) do not align, the tensioning procedure must be repeated. See
Fig. 48
.
14. Install timing belt covers. Install cylinder head cover.Install serpentine belt. See
DRIVE BELTS
.
15. Install radiator grille. See
RADIATOR GRILL & TRIM FRAME
.
WATER PUMP
Removal
1. Remove lower sound dampening pan. See
SOUND DAMPENING PAN
.
2. Drain coolant. See
DRAINING
under BLEEDING COOLING SYSTEM.
3. Remove radiator grill. See
RADIATOR GRILL
.
4. Remove timing belt. See
TIMING BELT
.
5. Remove water pump.
Installation
1. Install water pump with new "O" ring. Tighten water pump bolts to specification. See
TORQUE
SPECIFICATIONS
.
2. To install remaining components, reverse removal procedure. Fill and bleed cooling system. See
FILLING
under BLEEDING COOLING SYSTEM. Inspect system for leaks.
COOLING SYSTEM SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS
NOTE: Water pump is driven the engine timing belt. The water pump may also be
referred to as coolant pump.
CAUTION: If installing re-manufactured water pump, check "O" ring size. Some pumps
must be installed with a 5-mm "O" ring. These pumps are identified by a "5"
stamped on mounting flange.
Application Specification
Volume
(1)
9.5 Qts. (9.0 L)
Cooling Fan Thermal Switch
(2)
First Stage
On 183-192°F (84-89°C)
Off 168-181°F (76-83°C)
Second Stage
On 194-203°F (90-95°C)
Off 180-192°F (82-89°C)
1996 Volkswagen EuroVan CV
COOLING SYSTEM REMOVAL & INSTALLTION - 2.4L DIESEL
4 января 2005 г. 0:54:44 Page 59 © 2004 Mitchell Repair Information Company, LLC.
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