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5.8 - Demand limit
Generally, demand limit is used by an energy management
system in order to restrict the unit electricity consumption.
The PRO-DIALOG Plus control system for 30GX & 30HX
provides two methods of demand limit:
• By reference to a limiting signal from a user-controlled
volt-free contact: the capacity of the unit cannot exceed
the demand limit setpoint (which can be modified in the
Setpoints menu) when the limit contact is closed.
• By reference to an external 0-10 V d.c. signal: the capacity
of the unit cannot exceed the demand limit imposed by
this external signal. It is a linear function and its para-
meters are configurable in the User1 menu (voltages at 0%
limitation and 100% of limitation). This function is not
available if reset by reference to an external 0-10 V d.c.
signal has already been selected.
Whatever the method used, demand limit is active in all
operating types: Local, Remote or CCN. However, in
Local operating type, demand limit can be disabled with
keypad commands (see section 4.3.3) and in CCN
operating type, demand limit can be controlled directly
with the aid of CCN commands.
NOTE: A limitation value of 100% means that the unit may
call upon the full array of its capacity stages.
Here is an example of demand limit by an external 0-10 V d.c.
signal. This example assumes that the limitation parameters are
such that at 0 volt the authorised capacity shall be maximum
capacity, and at 10 volts the authorised capacity shall be zero
(this is the default configuration).
Demand limit by 0-10 V d.c. signal
0-10 V dc demand limit
No demand limit
Total demand limit
Maximum permitted capacity
5.9 - Limiting the unit running current
This feature is used to avoid tripping the circuit breaker by:
• prohibiting an increase in compressor capacity when the
current reaches a first threshold.
• unloading one or more capacity stages when a second
protection threshold is reached.
See chapter: Description of the user 1 configuration sub-menu.
5.10 - Capacity control
This function adjusts the number of active compressors and
loaders to keep the leaving water temperature at its setpoint. The
precision with which this is achieved depends on the capacity
of the water loop, the flow rate, the load, and the number of
stages available on the unit.
The control system continuously takes account of the tempera-
ture error with respect to the setpoint, as well as the rate of
change in this error and the difference between entering and
leaving water temperatures, in order to determine the optimum
moment at which to add or withdraw a capacity stage.
NOTE: If the same compressor undergoes too many starts
(per hour) this automatically brings about reduction of
compressor starts, which makes leaving water temperature
control less precise.
5.11 - Determining the lead circuit
This function commands the start/stop sequence of the two
refrigerant circuits called A and B. The circuit authorised to
start first is the lead circuit. Three methods can be configured
by the user in the Configuration menu:
• Auto mode: the control system determines the lead
circuit so as to equalise the number of starts on each
circuit (value weighted by the operating times of each
circuit). Thus, the circuit with the least number of starts is
always given precedence to start. The lead circuit is
stopped last.
• Circuit A as leader: Circuit A is always the lead circuit.
It is the first to start and the last to stop.
• Circuit B as leader: Circuit B is always the lead circuit.
It is the first to start and the last to stop.
5.12 - Circuit loading sequence
Two circuit loading sequences are available. The choice of
sequence can be configured by the user in the Configuration
menu (see section 4.5.7.3).
• Balanced circuit loading: If this sequence is selected,
the control system tries to keep the capacity of circuits A
and B equal as the total load on the unit increases or
decreases.
• Loading with priority given to one circuit: If this
sequence is selected, the control system loads the lead
circuit completely before the second circuit starts up. When
there is a demand limit, the second circuit is unloaded first.
NOTE: 30HX and 30GX units use 06N twin screw compres-
sors. The screw compressor efficiency is better at full load
than at part load. By default the 'close control'* configuration
is not validated, and the control will always try to optimise
unit efficiency.
*
temperature precision has priority over compressor capacity. This parameter
is only accessible to Carrier Service.
5.13 - Compressor start-up sequence in one circuit
The first compressor to start is the one with the least number of
start-ups and operating hours. If both compressors are operat-
ing and the load decreases, the compressor that started first
shuts down. This avoids cycling of ther same compressor.
5.14 - EXV control
The electronic expansion valves (EXVs) control charging and the
refrigerant flow in the evaporator, maintaining the optimum
evaporator throttle and a correct discharge superheat. Opening the
valve permits reduction of the throttle, and thus improves the
heat exchange in the evaporator. This opening can be limited to
maintain the condenser subcooling and correct superheat,
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