Carrier 42C,V Manual de instalación Pagina 49

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49
which the system will be subjected. Low temperature lead al-
loy solders such as “50/50” and “60/40” are normally not suit-
able.
Riser to Drain Installation
1. After the applicable supply, return, and drain knockouts
have been removed, carefully position the unit so that the
riser ball valves penetrate into the unit through the riser
knockouts making sure the insulation penetrates into the
unit as shown in Fig. 50-53.
2. Before anchoring the equipment in place, the unit must be
leveled and the cabinet must be plumb and squared. The
unit may be anchored in place by bolting directly through
the unit floor or attaching to the cabinet in some location
that will not interfere with drywall or other items such as
the supply grille, thermostat, or return access panel.
When attaching to the unit cabinet, care must be taken to
not penetrate the cabinet in locations that may damage in-
ternal components or wiring. The mounting technique is a
matter of choice; however, the unit should always be an-
chored securely to prevent movement during construction
and riser expansion and contraction. After anchoring the
unit, it is then ready for the various service connections
such as riser connections and electrical.
3. The plastic flare caps on the end of the riser ball valves
should be removed and discarded.
4. All universal stack units use reinforced braided stainless
steel flexible hose kits for piping between field-installed
risers and unit water coils as shown in Fig. 51. The hose
kit design has threaded connections on each end. The
hose kits allow for riser fluctuations due to thermal
expansion.
5. Use a wrench to tighten the swivel connections. Use a
backup wrench to hold the riser ball valve stationary to
prevent it from bending or twisting during installation as
shown in Fig. 52. Be careful to not over tighten swivel
connections.
6. Locate the unit’s coil fitting.
7. The plastic flare caps on the end of the coil fitting should
be removed and discarded.
8. Use a wrench to tighten the swivel connections. The baf-
fle acts as a secondary wrench. Be careful to not over
tighten swivel connections.
9. Locate the p-trap drain and rubber hose factory installed
to the drain pan connection in the bottom of the unit as
shown in Fig. 53.
10. Push the rubber drain hose over the riser drain stubout. Be
careful not to bend the drain stubout.
11. Adjust the hose clamp over the riser stubout and rubber
hose to hold in place as shown in Fig. 53.
12. Test for leaks. Any and all leaks should be repaired before
proceeding with installation. When testing with air or
some other gas, it might be necessary to tighten stem
packing nuts on some valves to maintain air pressure in
the riser. Pressure testing risers with water should be done
with the unit service valves closed to prevent flushing
FLARE CAP
BALL
VALVE
RISER STUBOUT
INSULATION
THREADED
FLARE FITTING
UNIT INSULATION
OUTER
CABINET
RISER KNOCKOUT
SLOT
a42 4288
Fig. 50 — 42SU Unit Riser to Unit Installation
Setup
FLEXIBLE
HOSE KIT
RISER
BALL
VALVE
RISER STUBOUT
INSULATION
CONNECTION POINT TO ANY FACTORY
FURNISHED AND INSTALLED
COMPONENTS.
COIL
BAFFLE
Fig. 51 — 42SU Unit Riser to Unit Installation
a42-4289
CAUTION
Hose connection torque requirements are 350 in. lb +10/
–0 in. lb to prevent leaks.
CAUTION
Hose connection torque requirements are 350 in. lb +10/
–0 in. lb to prevent leaks.
BACKUP
WRENCH
BALL
VALVE
WRENCH
SWIVEL
CONNECTION
Fig. 52 — 42SU Unit Riser to Unit Installation
(Tighten Swivel Connections)
a42-4290
DRAIN PAN
DRAIN
CLAMP
CLAMP
RISER KNOCKOUT
UNIT INSULATION
PTRAP
UNIT WALL
RISER
RISER STUBOUT
a42-4291
Fig. 53 — 42SU Unit Riser to Drain Installation
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