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and other literature for detailed information regarding each in-
dividual unit and its controls. Since controls and features may
vary from one unit to another, care should be taken to identify
the controls used on each unit and their proper control
sequence. Information provided by component manufacturers
regarding installation, operation, and maintenance of their indi-
vidual controls is available upon request.
When changing from one mode to another (cooling to heat-
ing or heating to cooling), it may take some time to actually no-
tice a change in the leaving air temperature. In addition, some
units may be designed for a very low air temperature rise in
heating. Before declaring a unit inoperative or a component
defective, it may be necessary to verify operation by more than
one method.
SERVICE
Excessive Condensation on Unit —
Running chilled
water through a fan coil unit with the unit fan off can cause
excessive condensation. If fan cycling is used, a water flow
control valve should be installed to shut off the water when the
fan stops.
Other methods of control that avoid condensation problems
are as follows:
1. Continuous fan operation with motorized chilled water
valve controlled by a thermostat.
2. Continuous fan operation with thermostat control to
switch fan from high to low speed (instead of off).
To Clean Coil
1. Be sure electrical service switch is open, locked, and
tagged while working on unit.
2. Remove return-air grille access panel and brush between
coil fins with stiff wire brush. Care should be taken to not
damage coil fins. Follow-up by cleaning with vacuum
cleaner. If coil is cleaned with air hose and nozzle, take
care not to drive dirt and dust into other components.
Blow air through the coil fins from the leaving air face.
This should again be followed by vacuuming. Units pro-
vided with the proper type of air filters, replaced regular-
ly, will require less frequent coil cleaning.
3. Install clean filter. Refer to Clean or Replace Air Filters
section.
Check Drain — Lock open and tag unit electrical service
switch.
Check drain pan, drain line and trap before initial start-up
and at start of each cooling season. A standard type pipe clean-
er for
3
/
4
-in. ID pipe can be used to ensure that pipe is clear of
obstruction so that condensate is carried away. Check the drain
line at filter cleaning time during the cooling season. Be sure
that debris has not fallen into unit through supply-air grille.
Should the growth of algae and/or bacteria be a concern, con-
sult an air conditioning and refrigeration supply organization
familiar with local conditions for chemicals or other solutions
available to control these agents.
Fan Motor Bearings — Lock open and tag unit electri-
cal service switch.
Standard motors are permanently sealed and lubricated. No
lubrication is required unless special motors have been
supplied or unusual operating conditions exist.
Clean Fan Wheel — Lock open and tag unit electrical
service switch.
For access to fan assembly, remove front or bottom panel.
Fan assembly may be removed from its tracks if unit has a long
conduit lead. Dirt and debris should not be allowed to accumu-
late on the blower wheel or housing. This can result in an un-
balanced blower wheel condition which can damage a blower
wheel or motor. The wheel and housing may be cleaned peri-
odically using a vacuum cleaner and a brush, taking care not to
dislodge the factory balancing weights on the blower wheel
blades.
Clean Electric Heater — Lock open and tag unit elec-
trical service switch.
1. Remove dust, dirt, or foreign material before start-up. Do
not block normal airflow to and from units; blockage may
damage electric heaters.
2. Clean heater elements with soft brush or vacuum cleaner
as necessary.
3. To replace blown fusible links (nichrome heaters only):
a. Remove fan deck (horizontal units only) for
access to heater.
b. Remove nut securing link at each end; install new
link; reinstall nuts.
c. Reinstall fan deck (if removed).
Electric resistance heaters typically require no normal peri-
odic maintenance when unit air filters are changed properly.
The operation and service life may be affected by other condi-
tions and equipment in the system. The two most important op-
erating conditions for an electric heater are proper airflow and
proper supply voltage. High supply voltage and/or poorly dis-
tributed or insufficient airflow over the element will result in
element overheating and possible limit switch opening. This
condition may result in the heater cycling on the high-limit
thermal cutout. Sheath heaters have automatic reset switches
only. Open strip heaters have an automatic reset switch with a
backup, high-limit thermal switch. Automatic reset switch re-
sets automatically after the heater has cooled down. High limit
thermal switch must be replaced once the circuit has been bro-
ken. The high-limit thermal cutout device is a safety device
only and is not intended for continuous operation. With proper
unit application and operation, the high-limit thermal cutout
will not operate. This device only operates when a problem ex-
ists, and ANY condition that causes high-limit cutout MUST
be corrected immediately. High supply voltage also causes ex-
cessive amperage draw and may trip the circuit breaker or blow
the fuses on the incoming power supply.
After proper airflow and supply power are assured, regular
filter maintenance is important to provide clean air over the
heater. Dirt that is allowed to deposit on the heating element
will cause hot spots and eventual element burn through. These
hot spots will normally not be enough to trip the high-limit
thermal cutout device and may not be evident until actual heat-
er element failure.
Clean or Replace Air Filters — Lock open and tag
unit electrical service switch.
At the start of each cooling season and after each month of
operation (more or less depending on operating conditions) re-
place throwaway filter or clean permanent filter.
THROWAWAY FILTER — The type of throwaway filter
most commonly used on fan coil units should be replaced on a
regular basis. The time interval between each replacement
should be established based on regular inspection of the filter
and should be recorded in the log for each unit. Replace filter
with a good quality filter of the size shown in Tables 1-4. Do
not attempt to clean and reuse disposable filters. If the replace-
ment filters are not purchased from the factory, the filters used
should be the same type and size as those furnished from or
recommended by the factory. Consult the factory for applica-
tions using filter types other than the factory standard or
optional product. Filters with high arc pressure drops are gen-
erally not compatible with the fan coil units in this manual.
PERMANENT FILTER — A maintenance schedule for per-
manent filters should be developed in the same manner as
throwaway filters. Unlike throwaway filters, permanent filters
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