
50
debris into the unit valve packages. This will also allow
risers to be drained down after testing in the winter to
avoid freeze-up problems. In the event that leaking or de-
fective components are discovered, the sales representa-
tive must be notified BEFORE any repairs are attempted.
All leaks should be repaired before proceeding with the
unit installation.
13. After system integrity has been established, the riser insu-
lation must be pulled back into place over the joint and
glued or sealed to prevent sweating and heat loss or gain.
All of the risers including the riser stubouts should be
properly covered with insulation. Internally mounted
chilled water piping and valves are located over the drain
pan and need not be insulated.
Any fireproofing requirements where risers or piping pene-
trate floors or walls are the responsibility of the installer. This
work should be done only after all pressure testing is complet-
ed. The fireproofing method used must accommodate pipe ex-
pansion and contraction and the piping must be protected from
abrasion and chemical attack. The pipe insulation also must be
maintained to prevent sweating and must be protected from
wear or erosion at the joint between the insulation and the fire-
proofing material.
When no risers are ordered for the universal stack unit, it is
the responsibility of the installer to make sure that an isolation
ball valve is installed between each supply and return piping
connection to the unit. Flare fittings are factory provided to al-
low connection between the ball valves and the hoses.
Supply Air Installation
— Each side of the unit has one sup-
ply air knockout as well as a supply air knockout on the top of
the unit (see Fig. 45).
1. Determine which supply air opening/openings are re-
quired for your application.
NOTE: The supply air opening on the riser side of the
unit should not be used.
2. Use a sharp retractable knife to trim insulation using cen-
ter knockout slot/trim line as pattern (see Fig. 54).
3. Use a sharp standard needle nose pliers and grab knock-
out tab (see Fig. 54).
4. Twist or pry pliers back and forth until knockout tab
breaks away from unit.
5. Repeat for all supply air tabs until all have been broken.
6. Discard center knockout piece. Be careful of sharp edges.
7. Use a sharp retractable knife to trim any excess insulation
using knockout hole as pattern.
8. Use duct pliers (hand seamers) to fold duct flange out of
the unit 90 degrees for each side of the supply air opening
along duct break (see Fig. 54). The 90-degree flanges can
now be used as drywall stops to prevent coverage of dis-
charge opening (see Fig. 55).
9. Use adhesive or glue to re-attach insulation that has
pulled away from the unit during knockout removal
process.
10. For ducted applications tape should be applied along and
around all of the supply air opening knockouts to prevent
air leakage.
All installations should be made in compliance with all gov-
erning codes and ordinances. Compliance with all codes is the
responsibility of the installing contractor.
42 SM Units
— The unique design of the mega stack fan coil
unit allows for field configuration of each unit. Risers, shown
with unit, are for reference only. All risers are factory fabricat-
ed and shipped loose for field installation.
It is important that you identify all of the unit feature loca-
tions before proceeding with the installation, see Fig. 36. Also,
it must be determined whether your application requires a mat-
ing unit (primary/secondary) and its configurations. Consult
your local sales representative or the factory for further details
on primary/secondary arrangements.
Unit orientation is determined based on the location of the
risers in the building. Risers can only be installed on the rear
side of the unit and always determine the rear of the mega stack
unit. The return air is always on the front (see Fig. 56).
Supply, Return, and Drain Risers
DUCT BREAK
4 PLACES
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Fig. 54 — 42SU Unit Supply Air Installation
CAUTION
Toxic residues and loose particles resulting from manufac-
turing and field piping techniques such as joint compounds,
soldering flux, and metal shavings may be present in the
unit and the piping system. Special consideration must be
given to system cleanliness when connecting to solar,
domestic or potable water systems.
UNIT
WALL
UNIT
INSULATION
90°
DUCT FLANGE
Fig. 55 — 42SU Supply Air Installation
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RETURN AIR
42SM
CABINET
HR CRDHS CS
HR = HOT WATER RETURN
HS = HOT WATER SUPPLY
D = DRAIN
CR = COLD WATER RETURN
CS = COLD WATER SUPPLY
D
CR
HS
CS
HR
R = RETURN
D = DRAIN
S = SUPPLY
R
D
S
2 or 4PIPE
RIGHTLEFT
REAR
FRONT
Fig. 56 — 42SM Unit Installation
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